Braun Inspection Consultants
Inspected Once, Inspected Right!

James E. Braun
Jefferson City, Missouri

                                                                                                                                                   Call Me
                                                                                                                                                   Protecting You, My Customer
                                                                                                                                                   Testimonials - Five Star Rated
                                                                                                                                                   Free Home Warranty Provided
                                                                                                                                                   Customer Discounts
                                                                                                                                                   Inspection Types and Fees
                                                                                                                                              • Certified Master Home Inspection vs Certified Home Inspection
                                                                                                                                              • Sewer Evaluation vs Inspection
                                                                                                                                              •    Order Your Inspection Here
                                                                                                                                                   Pay for Your Inspections Here
                                                                                                                                                   Prelisting Inspections
                                                                                                                                              • Sell Your Home Faster!
                                                                                                                                              •    Areas Served
                                                                                                                                                   What We Inspect
                                                                                                                                                   Our Duty To Our Customers
                                                                                                                                              • James' Qualifications
                                                                                                                                              • Steve's Qualifications
                                                                                                                                              •    Standards of Practice
                                                                                                                                                   Home Buyers
                                                                                                                                              • 3 Mistakes
                                                                                                                                              • What Really Matters
                                                                                                                                              • Closing Process
                                                                                                                                              • Things to Look For
                                                                                                                                              • Prebuilt Homes
                                                                                                                                              • Why Pay More?
                                                                                                                                              • Free Home Care Guide
                                                                                                                                              • Foreclosure Inspections
                                                                                                                                              •    Home Sellers
                                                                                                                                              • Ten Tips
                                                                                                                                              • Prelisting Inspections
                                                                                                                                              • Sell Your Home Faster
                                                                                                                                              • How to Sell Your Home For More (Free Ebook)
                                                                                                                                              •    Homeowners
                                                                                                                                              • Air Quality
                                                                                                                                              • Asbestos
                                                                                                                                              • Biological Pollutants
                                                                                                                                              • Common Definitions
                                                                                                                                              • Conserve Energy
                                                                                                                                              • Constructed Wetlands
                                                                                                                                              • EMFs in the Home
                                                                                                                                              • Home Insurance Tips
                                                                                                                                              • Lead
                                                                                                                                              • Ten Things About Mold
                                                                                                                                              • Mold, Moisture & Your Health
                                                                                                                                              • Tape Sampling for Mold
                                                                                                                                              • Carpet Mold
                                                                                                                                              • Abrasive Blasting for Mold
                                                                                                                                              • Plumbing
                                                                                                                                              • Private Wells
                                                                                                                                              • Radon
                                                                                                                                              • Radon Risk
                                                                                                                                              • Roofing
                                                                                                                                              • Rubber EDPM Roofs
                                                                                                                                              • Septic Systems
                                                                                                                                              • Termites
                                                                                                                                              • Water Quality
                                                                                                                                              • Indoor Air Quality
                                                                                                                                              • Plants and Indoor Air Quality
                                                                                                                                              • Tie-Downs for Manufactured Homes
                                                                                                                                              • Protecting Home from Water Damage
                                                                                                                                              • Basic Waterproofing for Basements
                                                                                                                                              •    Renovation
                                                                                                                                              • Building a Home
                                                                                                                                              • Energy Efficiency
                                                                                                                                              • Foundation Insulation
                                                                                                                                              • Historic Renovation
                                                                                                                                              • Log Homes
                                                                                                                                              • Rehabilitation
                                                                                                                                              • Stucco
                                                                                                                                              • Carpeted Bathrooms
                                                                                                                                              • Life Expectancy Chart
                                                                                                                                              •    Home Safety
                                                                                                                                              • Emergency Egress
                                                                                                                                              • Fire Extinguisher Maintenance
                                                                                                                                              • Electrical Safety
                                                                                                                                              • Child Safety
                                                                                                                                              • Holiday Safety
                                                                                                                                              • Pool Safety
                                                                                                                                              • Safety Checklist
                                                                                                                                              • Senior Safety Tips
                                                                                                                                              • Wildlife
                                                                                                                                              •    Links of Interest
                                                                                                                                                   Download Report
                                                                                                                                                   Contact Me
                                                                                                                                                   Text Me
                                                                                                                                                   Columbia home inspection
                                                                                                                                                   Lake Ozarks home inspection



                                                                                                                                                Rubber EPDM Roofs

                                                                                                                                                by Nick Gromicko and Kenton Shepard

                                                                                                                                                EPDM (ethylene propylene diene monomer) is a synthetic rubber membrane with elastic properties commonly used to cover low-slope roofs on both residential homes and commercial structures. Its manufacture includes the use of cross-linked polymers to improve elasticity, strength and durability.

                                                                                                                                                Polymers are custom-designed molecules. Cross-linked molecules are those that bond at the atomic level, which greatly increases their strength and durability. The polymer industry in general includes many products in addition to roofing materials.  In the U.S. alone, the sales of such products is worth over $425 billion a year.

                                                                                                                                                EPDM is produced by a number of different manufacturers. Itís commonly available in thicknesses from 45 mils to 60 mils, and may or may not be reinforced. At least one manufacturer offers it in sheets up to 100 feet long and 50 feet wide, although standard width is typically 10 feet. Larger sheets are an advantage because the roof will have fewer seams, which are potential leakage points.

                                                                                                                                                Other potential leakage points are penetrations, roof edges and junctions, such as headwalls and sidewalls. For mechanically attached systems, fastener penetrations are also potential leakage points.

                                                                                                                                                EPDM typically has a perm rating of 1 or less, making it a moisture barrier instead of a moisture retarder.

                                                                                                                                                EPDM is known as a single-ply roofing system because it is a single membrane, as opposed to a built-up membrane consisting of multiple layers bonded together.

                                                                                                                                                Some of the main advantages of EPDM are its outstanding resistance to deterioration from heat, ozone and weather. Compared to other systems used for similar purposes, EPDM performs especially well in cold weather.

                                                                                                                                                EPDM may be installed in one of three ways:

                                                                                                                                                • fully adhered, in which the membrane is fastened down with a contact cement. This is the preferred method of installing the membrane. Fully adhered membranes do not allow billowing. Billowing is the stretching and detachment from the substrate, usually due to uplift or inflation from wind;
                                                                                                                                                • mechanically attached, in which fasteners similar to plastic caps are used to fasten the edge of each course before that edge is overlapped and sealed by the next course. Mechanical fastening allows some billowing of the membrane. The amount of billowing will depend on the spacing of the fasteners and the pressure differential between the interior of the building and the exterior surface of the roof; and
                                                                                                                                                • ballasted, in which an aggregate such as gravel, generally called ballast, is installed on top of the membrane. Aggregate is typically ĺ-inch to 1Ĺ inches in diameter (#3 or #4 stone). The EPDM membrane is held in place by the weight of the ballast. The advantage of ballast is that it allows expansion and contraction of the membrane. 
                                                                                                                                                Ballast systems also typically use larger sheets with factory-made seams which are superior to field seams.
                                                                                                                                                The disadvantages of ballast is that such systems are heavy -- 10 to 12 pounds per square foot -- and have limited wind resistance.

                                                                                                                                                INSPECTING EPDM


                                                                                                                                                Seams have been weak points in EPDM installations for many years. Field experience has shown that seams that are watertight when the roof is installed often develop defects within the first three years after installation.

                                                                                                                                                They may fail due to application errors or adhesive failure. Cleaning, priming and adhesive application must be done correctly, and failure to perform any one of the three steps may result in failure of a seam. The thickness of the adhesive layer is more important than surface cleanliness in developing a lasting bond.  However, both are important.

                                                                                                                                                For some new, critical-occupancy requirements, all field seams (seams created on-site) are double-sealed by adding an additional strip of membrane over the sealed lap. Double-sealed membranes may carry an extended warranty.

                                                                                                                                                Because seam adhesives are adversely affected by moisture, EPDM should not be installed over materials with a high-moisture content.

                                                                                                                                                Ripples and buckling are sometimes forced into the seam during installation. While these seams may be watertight soon after installation, they are more likely to fail than seams installed correctly.  Methods exist to refurbish existing seams that are failing.

                                                                                                                                                Roof-Wall Junctions

                                                                                                                                                At roof-wall junctions, the EPDM should be extended up the wall behind the exterior wall-covering material.

                                                                                                                                                change of pitch

                                                                                                                                                At changes of roof pitch, the EPDM should extend up onto the steeper pitch.

                                                                                                                                                Flashing Embrittlement

                                                                                                                                                Older installations may have wall flashing consisting of uncured neoprene, instead of cured (vulcanized) EPDM. It was once thought that the uncured neoprene would conform better to shapes and would vulcanize with exposure to heat and sunlight. Instead, it tends to craze-crack, which appears as random cracking.

                                                                                                                                                Membrane Shrinkage

                                                                                                                                                Membrane shrinkage is a common problem even with recent installations. This can result in tenting at terminations, and wrinkling at penetrations. It may pull flashing loose or cause craze-cracking. Shrinkage can also stress the seams.

                                                                                                                                                The correction is to cut the membrane, let it adjust, and then patch it with a strip of EPDM. This is not something that can be done by a homeowner.

                                                                                                                                                Fasteners Backing Out

                                                                                                                                                Fasteners may back out due to over-tightening during original installation, or they may be pulled loose by repeated billowing of the membrane under a wind load. Repair involves slitting the membrane, replacing the fastener, and then patching the membrane.

                                                                                                                                                Chemical Damage

                                                                                                                                                EPDM can be damaged by exposure to grease, animal fats, oils and petroleum solvents. Examples of locations where these problems might appear are at an exhaust vent from a kitchen, and leakage or spillage related to roof-mounted air-conditioning equipment.

                                                                                                                                                If there are areas on the roof where any of these conditions is a continuing problem, have another material installed in place of the EPDM.

                                                                                                                                                Coated Membranes

                                                                                                                                                To reduce the cooling season heat load, EPDM, which is black, is frequently covered with an energy-reflective white coating. If the coat is flaking off, it needs to be removed, although removal can be difficult and may be expensive. If flaking is evident during an inspection, the condition should be evaluated by a specialist. Evaluation should include contacting the coating manufacturer to confirm that the coating was designed for long-term compatibility with the membrane.

                                                                                                                                                Ballast Scour

                                                                                                                                                Ballast may be displaced by wind scour or by billowing. It typically appears as a heart-shaped section near the roof's corners, where velocities tend to be highest. As a correction, pavers can be installed, but they require a pad to prevent abrasion.

                                                                                                                                                EPDM tire ballast
                                                                                                                                                (photo courtesy of Benchmark, Inc.)

                                                                                                                                                A better solution is often larger aggregate applied at 20 to 25 pounds per square foot for 10 to 15 feet in from the roof edge.


                                                                                                                                                On low-slope roofs, water may sometimes collect in low spots. This is called ponding. Seams which get soaked by ponding may fail. Even when the roof is dry, you can usually spot the areas that have ponding problems by the sediment that collects in them, or the dried rings that the evaporated moisture leaves behind.

                                                                                                                                                Damage from Foot Traffic

                                                                                                                                                Areas of heavy travel are especially subject to damage from abrasion and cuts to the membrane.  This can damage the underlying substrate. These areas should have an extra layer of sacrificial membrane for protection.

                                                                                                                                                Tear Strength

                                                                                                                                                It is difficult to start a tear in both reinforced and unreinforced EPDM, but once a tear starts, it propagates relatively easily in unreinforced EPDM. Since tearing is more common with mechanically fastened systems, if you see a mechanically fastened roof with extensive tearing, it may not be reinforced EPDM.

                                                                                                                                                EPDM is made by a number of different manufacturers and will vary slightly in chemical composition and properties but, in general, it fails in the ways describe above.